- For Sale: Mori Seiki MT 1500 S, Turn-mill center (11890) available at RDMO. Browse Pictures and technical data, price on request.
- On November 7, DMG Mori Seiki held a ribbon cutting and grand opening at their new facility in Davis, California. Company President, Dr. Masahiko Mori addressed key members of the local government, manufacturing community and press at event.
Here are the DMG MORI's world-leading,
advanced machine tool technologies.
advanced machine tool technologies.
In order to create dies and molds with greater value for our customers, DMG MORI has developed the next-generation die and mold machine tool. The machine uses DMG MORI’s unique technology – DCG (Driven at the Center of Gravity). This original technology, which minimizes tool tip vibration, creates high-quality machined surfaces.
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No. 1 share in the world through realization of 'Smart Factory'
'Industry 4.0' - a major movement which has swept the industrial world with the notion of IoT (Internet of Things) that everything is connected with the Internet. DMG MORI began to work on the topic early in an effort to improve operation efficiency of machine tools through remote maintenance, operation status management and accurate failure prediction for every machine in motion at DMG MORI factories all over the world by use of networking, software and sensors.
DMG MORI aims to provide customers with support not only for a machine itself, but also hardware and software relating to the machine. DMG MORI’s competitive edge lies in its technologies of the new era that can realize “Smart Factory (thinking factory).” It enables management of every system including the DMG MORI’s new operating system “CELOS” that handles big data inside and outside the company and automation systems essential for unmanned operation via network.
Total Solution that Combines Four Elements
- Complex machining easily completed in a short time -
DMG MORI's Technology Cycles are new solutions integrating four elements: 1. Machine tool body, 2. Cutting tools and peripheral equipment as Open Innovation, 3. Embeddd software, 4. HMI (Human Machine Interface) such as CELOS. Technology Cycles enable easy and quick start of machining operation and high-quality cutting performance. Machining, setups and measurement which used to be done with specialized machines, programs and tools can now be performed with general-purpose machine tools and standard tools & fixtures. DMG MORI provides customers with the total solution that combines machine tools with peripheral equipment & software.
Four Elements of Technology Cycles
DMG MORI's Technology Cycles are new solutions integrating four elements: 1. Machine tool body, 2. Cutting tools and peripheral equipment as Open Innovation, 3. Embeddd software, 4. HMI (Human Machine Interface) such as CELOS.
Machine tool
- 5-axis machines
- Multi-axis machines
- Additive Manufacturing
- Laser machines
- Ultrasonic machines
- etc.
Open innovation
- Cutting tools
- Coolant
- Measuring systems
- Sensors
- Fixtures
- Robots
- Peripherals
- etc.
Embedded software
HMI
Human Machine Interface
List of Technology Cycles
Technology Cycles by category
Handling Cycle
Monitoring Cycle
Measuring Cycle
Shaping Cycle
Free ideas leading to infinite possibility 'Hybrid machining' changes the world
Additive manufacturing - defined synonymously with 3D printing in general - is the technology that metal power is fused by laser radiation and deposited into an object based on 3D model data.
DMG MORI succeeded in completing a product by machining a workpiece immediately after it is formed by laser metal deposition. This had been impossible to achieve with one machine. We combined years of accumulated cutting-edge machining techniques with additive manufacturing technologies ahead of the times to develop a hybrid machine.
The DMG MORI's hybrid techniques free designers and engineers from the restriction of design, cost and efficiency issues in the conventional 'manufacturing process' and allow them to think outside the box, expanding the possibility of innovation.
Elaborate manual work on a 1/1000 mm scale supports DMG MORI's high precision.
DMG MORI machine tools have metal surfaces called slideways which come in contact with one another and move. The slideways are very important factor for machine accuracy. A slideway surface repeatedly slides over the other surface, which requires smooth movement. What’s essential for such a slideway travel is a technique called “scraping” that a metal surface is scraped with a scraper by a skilled technician. The precisely scraped slideways have smooth surfaces to the limit, and a number of ultra-small pockets made on the surface retain lubricating oil to help protect the slideway surfaces. The smooth and “non-stress” slideways mounted on a machine contributes to bringing out the best in a machine tool performance. The DMG MORI machines are not only equipped with the cutting-edge technologies, but also supported by skilled engineers with years of experience.
Simpler, smarter and deeper connection between factories and offices via 'CELOS'
The “CELOS,” the DMG MORI-developed next-generation interface, was evolved from an NC control panel. It is a tool that simplifies and accelerates the process from the idea to the finished product.
The multi-touch monitor of the “CELOS” enables intuitive operation with one-touch to the application menu. It is also possible to establish the network system between machine tools and in-company systems through the “CELOS.” With the Job Manager (Job Assistant) and JOB Scheduler functions, operators can centrally manage production plans, progress status and schedules. The “MAPPS V,” a high performance smart operation system mounted on the “CELOS,” offers various functions: the conversational automatic programming function that enables operators to create the programs easily by simply following guidance and inputting the data; the sensor information function that monitors the sensor information and checks machine information such as temperature of the hydraulic equipment and the oil chiller; the tool management system that supports efficient machining; and other functions that easily controls machine operation.
Immuno dmg. DMG MORI promotes “Industry 4.0” that connects the production environments via network through the “CELOS.”
'In-production' of units with the highest precision and the industry-leading core technologies
It is a machine tool that produces varieties of parts which are the sources of all products. In the machine tool industry, we are always required to be conscious of the next-generation products in pursuit of product development and production system that meet the market needs.
DMG MORI is working on 'in-company production' with shorter product development times in mind as well as quality improvements and shorter delivery times. For example, the Iga Campus Heat Treatment Plant, the Sheet Metal Plant and the Casting Plant established in 2005 and 2006 are contributing greatly to shortening lead times and prototype development times.
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Moreover, we self-manufacture ball screws, which is uncommon among machine tool manufactures, and built the Spindle Plant where a whole production process from part machining to assembly and inspection can be conducted, in an effort to promote “in-company production” of the main components that have a significant influence on the precision of machine tools.
We shorten product development times by self-manufacturing prototypes and quickly provide customers with products that meet their needs -- DMG MORI is going to challenge the possibility of 'in-house production' to win the trust from customers and provide them with great satisfaction.
Attendees saw the U.S. premier of two five-axis machining centers. They also saw vertical machining centers and the company’s advanced machine tool factory.
Dmg Mori Parts
Burn dmg files with windows. New to the U.S. market is the DMU 75 MonoBlock, a five-axis machining center that balances a relatively compact footprint (less than 86 square feet) with a relatively large work envelope for parts measuring as large as 33 inches in diameter and weighing as much as 1,322 pounds. The demo at Davis emphasized the accessibility of the configuration (it enables loading with a crane) and the flexibility of the swiveling rotary table. The machine was shown with a FANUC control unit using the Celos interface and Mapps digital operating system.
The cubic fixture in the demo on the DMU 75 had five-sided workholding with multiple parts on some sides.
Also making its debut was the DMU 90 P DuoBlock, a five-axis machine configured with a rotary head over a rotary table. The “P” designation indicates that it is powered for heavy-duty machining of large workpieces as heavy as 3,970 pounds. Its stated positioning accuracy is 4 microns. X-axis travel measures 35.4 inches. This machine is described as “an economical entry into machining of die/mold work and aerospace structural components.”
Dmg Mori Filtration Filter
The demo on the DMU 90 P, however, showed the maneuverability of the machine working around a rock drilling head that featured complex contours, holes at odd angles and deep recesses.
The DMU 50 shown here is built in Davis. The demonstration of this universal machining center featured a prototype steering knuckle for a sports car. The machine has full five-axis capability, but the point of this demo was to show how the 3+2 mode enables a complex part to be completed in only two operations.
By positioning the workpiece for access by the highly flexible orientation of the cutting tool on the DMU 50, this steering knuckle needs only one refixturing to be machined completely. As many as five setups might be needed without the five-axis positioning of this machine.
Three versions of the CMX 1100 V machine were on display to show how this platform can be “packaged” for the various needs of job shops looking for a boost in their vertical machining capability. The CMX 1100 V is the largest of the machines in this series and the best-selling size (the CMX 600 V and the CMX 800 V have smaller tables). The version shown here represents the “value” package with the basic features included to give an entry-level machine with 55 inches of X-axis travel and a 12,000-rpm spindle. The “performance” package displayed nearby looked nearly identical, but features a 15,000-rpm spindle and is prepped for on-board probing, coolant and filtration options plus automation. The CNC has more advanced features as well.
This CMX 1100 V definitely has a distinctive appearance because it is equipped with a VersaBuilt roboticized part loader/unloader.
The self-contained VersaBuilt unit is designed to easily swing away from the machine. This enables the machine to be operated manually without obstruction and the unit to be served easily.
The key to this unit’s success is the robot’s ability to load and unload vise jaws along with loading and unloading workpieces, all automatically. The robot can switch from loading and unloading one type of workpiece to another by quickly exchanging the jaws needed for the new part. Developers say this flexible, automated system can out-produce an HMC with a pallet changer when part mix is high and batch sizes are on the low to medium size.
DMG MORI’s Messenger software is a complete>PreviousNext
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Davis, California, is a satellite community of Sacramento, the state’s capital, and the location of the University of California’s Davis campus. Davis is also home to DMG MORI’s Digital Technology Laboratory and its North American manufacturing plant. During the company’s Technology Days event Nov. 13-16, customers and journalists had the opportunity to see the U.S. premier of two five-axis machining centers, a variety of vertical machining centers, and the company’s advanced machine tool factory.
One theme that connected all of these sights was an emphasis on “digital connectedness”—the ability to organize and manage production with current, detailed data, which is the essence of the Industry 4.0 concept.
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